Introduction to Reverse Engineering

Key Takeaways Specializing in custom optics, Avantier employs Reverse Optical Engineering (Reverse Engineering) and advanced Manufacturing Capabilities. Non-destructive testing captures precise measurements of test samples. Processed data transforms into high-quality CAD models for analysis and optimization. Strict quality control ensures the accurate replication of components with a focus on meeting specific requirements. Advantages of Reverse Engineering in Creating Custom Optic Systems Reverse optical engineering, also known as reverse engineering in optics, is the process of taking an existing optical component or system, analyzing it, and replicating it to create a similar or improved product. This technique is useful when the original design is not available or when improvements need to be made to an existing product. One of the main benefits of reverse engineering is the ability to create a custom optic system that meets specific requirements. Optic systems are used in a variety of applications, such as medical devices, telecommunications, and military equipment. By reverse engineering an existing system, manufacturers can create custom optics that are tailored to their specific needs. Another benefit is the ability to replicate state-of-the-art optics designs. Optical components and systems can be complex, and creating a design from scratch can be time-consuming and costly. By reverse engineering an existing design, manufacturers can replicate the design more easily and cost-effectively, saving time and money in the process. Reverse Engineering Process Enhancing Optical Systems through Reverse Engineering Capabilities Reverse engineering also allows manufacturers to improve on existing optical systems. For example, they can analyze the design of an existing system and identify areas where improvements can be made, such as reducing chromatic aberration or improving the focal point. By making these improvements, manufacturers can create a more effective and efficient product. In terms of specific capabilities, reverse engineering can replicate a wide range of optical components and systems, including plano concave lenses, cylindrical lenses, and other types of lenses. Manufacturers can also choose from a variety of lens materials, depending on the specific requirements of their application. Reverse engineering relies on a unique set of manufacturing capabilities. One of the key capabilities is the ability to analyze and replicate the behavior of light rays as they pass through an optical system. This requires advanced knowledge of optics design and the ability to use specialized software and equipment. Manufacturing capabilities also include the ability to create complex optical components using a variety of techniques, such as diamond turning and injection molding. These techniques allow manufacturers to create precise components with high levels of accuracy and repeatability. In conclusion, reverse engineering is a valuable technique for creating custom optics and improving existing optical systems. It allows manufacturers to replicate state-of-the-art designs and make improvements to existing systems, resulting in more effective and efficient products. With a unique set of manufacturing capabilities, reverse engineering can replicate a wide range of optical components and systems, providing manufacturers with a cost-effective way to create custom optics that meet their specific requirements. What Avantier does –  At Avantier, we specialize in providing comprehensive reverse engineering solutions for a wide range of industries. With our expertise in reverse engineering techniques and state-of-the-art technology, we offer a reliable and efficient process to recreate and analyze existing objects, components, or systems. Whether you need to replicate a discontinued part, enhance an existing design, or gain a deeper understanding of a product’s functionality, we have the knowledge and capabilities to assist you. What Avantier does in reversing engineering – Test samples: Once received the sample, our engineers will capture precise and detailed measurements of the object or component. This non-destructive process ensures that the original item remains unharmed while providing us with accurate digital data. Model Generation: The collected tested data is then processed and converted into a high-quality computer-aided design (CAD) model or optical drawing. Our skilled engineers utilize industry-leading software to create a drawing representation of the object, capturing its geometry, dimensions, and intricate details. Analysis and Optimization: Once the drawing is generated, we conduct a thorough analysis to understand the component/assembly design. This analysis enables us to identify areas for improvement, optimize the design, and suggest enhancements based on your specific requirements. Prototyping and Manufacturing: With the finalized model, we can proceed to the prototyping and manufacturing phase. Whether you need a functional prototype for testing or a fully manufactured component, we utilize advanced manufacturing technologies to deliver high-quality results. Quality Assurance: Throughout the reverse engineering process, we maintain strict quality control measures to ensure the accuracy and reliability of our work. We employ rigorous inspection methods and validation procedures to verify that the replicated component or system meets your specifications. Please contact us if you’d like to schedule a free consultation or request for quote on your next project. RELATED CONTENT

Read more
Infrared Lenses: Features and Applications

Key Takeaways Infrared lenses (IR lenses), through opto-mechanical design, align components for high-performance optics and IR applications. IR lenses capture and focus radiation in various spectra. Used in medical, scientific, surveillance, and defense fields, they enable thermal imaging and spectroscopy, driving technological progress.  Opto-Mechanical Design for High-Performance Optics In order to ensure the seamless functioning of a high-performance optical system, it is essential to establish a foundation comprising suitable mechanical components that are well-maintained and accurately aligned. At Avantier, we have over 20 years of experience in opto-mechanical design. Our mechanical engineers play a key role in your projects by offering optimized and cost-effective designs. Except for optical software – Zemax, which we have talked about a little bit in other articles, our mechanical engineers will use software like AutoCAD, SolidWorks to work on the mechanical parts. The opto-mechanical design plays a crucial role in the overall process as it provides crucial support to the optics and maintains their performance. During this stage, we carefully integrate all interfaces and consider environmental factors such as vacuum conditions, extreme temperatures, vibrations, and more. By adhering to the specified requirements, we guarantee the system’s technical performance is upheld. Exploring the Applications and Features of Infrared Lenses Infrared lenses (IR lenses) are crucial components used in various industries for capturing and focusing infrared radiation. They play a vital role in enabling the detection and analysis of thermal energy emitted by objects. In this article, we will explore the features of IR lenses and their applications in medical instrumentation, life sciences, surveillance, and security and defense. IR lenses are designed to operate in different regions of the infrared spectrum, including short-wave infrared (SWIR), mid-wave infrared (MWIR), and long-wave infrared (LWIR). They are typically made from specialized materials such as germanium, zinc selenide, and chalcogenide glasses that are transparent to infrared radiation. Infrared Lenses Medical Instrumentation: In the field of medical instrumentation, infrared lenses find extensive use in thermal imaging and non-invasive diagnostics. They enable the detection of abnormal temperature patterns, aiding in the identification of diseases and injuries. Infrared thermal cameras equipped with MWIR or LWIR lenses can detect temperature variations on the skin’s surface, helping diagnose conditions such as inflammation, circulatory problems, and cancerous growth. Additionally, infrared lenses are utilized in endoscopic devices for minimally invasive procedures, enabling visualization and precise targeting of internal body parts. Life Sciences: IR lenses play a significant role in life sciences, particularly in infrared NIR spectroscopy and imaging applications. Infrared spectroscopy involves analyzing the interaction between infrared light and molecules, providing valuable information about their composition and structure. NIR spectroscopy, which operates in the near-infrared (NIR) region, is widely used for chemical analysis, pharmaceutical research, and food quality control. Infrared lenses enable the accurate focusing of NIR light onto samples and detectors, facilitating precise measurements and analysis. Surveillance: In the field of surveillance, IR lenses are utilized for night vision and thermal imaging. SWIR lenses enable enhanced visibility in low-light conditions by detecting light in the 0.9-1.7μm range. This allows for surveillance in complete darkness, making them ideal for military operations, law enforcement, and security applications. LWIR lenses, on the other hand, are employed in thermal cameras, which capture and analyze the heat emitted by objects. This capability is invaluable for perimeter security, detecting intruders, and monitoring critical infrastructure. Security and Defense: IR lenses have extensive applications in security and defense systems. MWIR and LWIR lenses are crucial components in infrared cameras used for long-range surveillance, target acquisition, and tracking. These lenses enable high-performance thermal imaging, allowing military personnel to detect and identify potential threats, even in challenging environments such as smoke, fog, and darkness. Additionally, SWIR imaging with infrared lenses aids in target recognition and identification by exploiting the reflected SWIR light from objects. InGaAs sensors are commonly used in conjunction with infrared lenses for imaging and detection in the SWIR region. They offer high quantum efficiency and sensitivity, making them suitable for low-light conditions. Infrared lenses facilitate the precise focusing of SWIR light onto InGaAs detectors, enabling clear and detailed imaging. Infrared Lenses in Diverse Applications In summary, IR lenses are essential components in various industries. They enable the capture, focusing, and analysis of infrared radiation in the SWIR, MWIR, and LWIR regions. Their applications span medical instrumentation, life sciences, surveillance, and security and defense. Infrared lenses play a crucial role in thermal imaging, night vision, spectroscopy, target recognition, and other critical functions, contributing to advancements in research, diagnostics, and security technologies. Please contact us if you’d like to schedule a free consultation or request for quote on your next project. RELATED CONTENT:

Read more
Optical Filters: Longpass to Notch Spectrum
Optical Filters Longpass to Notch Spectrum, Neutral Density Filters

Key Takeaways Optical filters like Longpass, Shortpass, Bandpass, Multi-bandpass, Notch, and Neutral Density are essential for controlling wavelength ranges in diverse applications. The electromagnetic spectrum comprises Gamma rays, X rays, UV, visible light, IR, and radio waves. Human eyes perceive colors in visible light (380-780nm), while optical filters play a vital role in manipulating light for diverse purposes. Understanding the Electromagnetic Spectrum and Human Vision The electromagnetic spectrum encompasses a broad range of wavelengths, including Gamma rays, X rays, ultraviolet, visible light, infrared, and radio waves, arranged in order from shorter to longer wavelengths. Despite this extensive spectrum, our eyes are restricted to detecting visible light, which spans from 380 to 780nm in wavelength. Consequently, these variations in wavelength translate into visible light appearing as an array of distinct colors to the human eye. Visible Spectrum Exploring the Diversity of Optical Filters in Design and Manufacturing In the optical field, an optical filter stands out as one of the most prevalent components in design and manufacturing. The selective transmission of specific wavelengths and the blocking of unwanted light are accomplished through the utilization of optical filters. These filters, available in a variety of designs, include: Longpass filters, designed to transmit wavelengths above a specified value, exclusively allow longer wavelengths to pass while blocking shorter ones. Notably, these filters exhibit a sharp cut-on, gradually approaching zero transmission in the blocking range and nearing 100% transmission in the passband. Longpass Filter Shortpass filters, contrasting with longpass filters, exclusively permit the passage of shorter wavelengths while obstructing longer ones. In contrast, they exhibit a sharp cut-off, gradually approaching zero transmission from the high transmission end. Shortpass Filter Bandpass filters, in essence, can be seen as a fusion of longpass filters and shortpass filters. These filters exhibit high transmission within a specified wavelength range while effectively blocking all other wavelengths. Bandpass filter Multi-bandpass filters, can be regarded as duplication of bandpass filters, which have high transmission for multiple wavelength regions; Multi-bandpass Filter Notch filters, alternatively known as band stop filters, serve to obstruct a designated wavelength range while permitting the transmission of light on either side of that range. Notably, the shape of the curve on a wavelength–transmission chart resembles a V. Notch Filter Neutral density (ND) filters, conversely, serve to uniformly diminish the intensity of all wavelengths, ensuring the preservation of color integrity. Notably, a prevalent application of ND filters is discovered in photography. Once attached in front of the lens, an ND filter provides photographers with precise control over the light reaching the sensor. This empowerment enables photographers to finely adjust various specifications, thereby preventing overexposure and ultimately producing superior results in photos. Neutral Density Filter Typical Applications of Optical Filters Optical filters find extensive applications across various fields, encompassing photography, optical instruments, color lighting, astronomy, and fluorescence microscopy and spectroscopy. Illustratively, fluorescence filters enhance fluorescence microscopy systems. Additionally, laser line filters are employed in laser devices to prevent distortion and enhance image contrast. Raman filters play a crucial role in Raman spectroscopy, and machine vision filters are utilized in machine vision camera and sensor applications to enhance image contrast. RELATED CONTENT:

Read more
Objective Lenses: A Guide to Aberration Correction

Key Takeaways Type of microscope objective lenses, such as Achromatic and Plan Apochromatic, are vital for imaging and address specific aberration correction needs. Corrections for cover glass thickness and working wavelengths are vital for optimal performance. Balancing magnification and resolution, alongside factors like working distance, ensures detailed observations. Critical Role of Objective Lenses in Microscopy In microscopes, objective lenses play a crucial role as the most complex and important component. These lenses, designed as multi-element lenses located closest to the specimen, receive light emitted by the specimen. Their primary function is to produce a real image, which is then transmitted to the eyepiece or computers. Widely employed in scientific research, biology, industry, and laboratory work, these lenses serve essential functions in various fields. Objective Lenses Types of Objective Lenses A diverse array of objective lenses, classified as types of objective lenses, is available for selection based on design and quality. The classification is generally determined by intended purpose, microscopy method, performance, magnification, and aberration correction. In this article, we will introduce the five types of objective lenses classified by aberration correction. Achromatic Objectives: These objective lenses, recognized as achromatic lenses, are not only widely used but also the most affordable. If no markings suggest otherwise, one can assume their achromatic nature. These lenses proficiently correct chromatic aberration in red and blue light, ensuring the convergence of these wavelengths at a single focal point, while also addressing spherical aberration in green light. Plan Achromatic Objectives (Achroplan): In a non-corrected objective, you can find sharp focus around the edges of the field of view or the center of the field of view. This type of microscope lens offers correction for chromatic aberration in two wavelengths and a correction of field curvature. Plan Fluorite Objectives (Plan Semi-Apochromats): These lenses were originally manufactured using the mineral fluorite, but now are mainly made of synthetic materials. These versatile lenses provide improved chromatic aberration correction and a flat field, with spherical aberration corrected for two wavelengths. Plan Apochromatic Objectives (Plan Apo): These lenses outperform Plan Fluorite Objectives by achieving superior transmission in the 400nm to 100nm range. They actively correct chromatic aberration for three colors (red, green, and blue), ensuring the convergence of these wavelengths at a single focal point. Furthermore, they actively correct spherical aberration for two or three wavelengths. Super Apochromatic Objectives: These lenses deliver outstanding performance over the entire visible to near-infrared field of view with axial color aberration. Objective Lenses Objective Lenses Key Specifications in Microscopy Aberration Correction or Resolution: Spherical and chromatic aberrations limit the resolution of conventional microscopes. Lenses with a high degree of aberration correction result in high-resolution images over the entire field of view. Magnification: Magnification refers to a microscope’s capacity to produce larger images, and high-magnification objectives offer detailed specimen images. Observers often confuse magnification with resolution, which defines an imaging system’s ability to reveal object detail. High magnification without adequate resolution may render small microbes visible but prevents distinguishing between microbes or sub-cellular parts. Avantier has dedicated years to design and manufacturing, ensuring simultaneous fulfillment of both magnification and resolution requirements. Numerical Aperture (NA): NA is the measure of its capability to gather light and to resolve fine specimen details at a fixed object. A lens with a high NA collects more light and can resolve finer specimen details at a fixed distance. Conjugate Distance: Objectives are corrected for a specific projection distance. In finite conjugate optical design, light from a non-infinite source is focused down to a point. In infinity-corrected optical systems, light emitted from the specimen passes through the objective lens and enters the tube lens as an infinity parallel beam, forming a real image. Cover Glass: Objectives are usually corrected for a specific cover glass thickness, with 0.17 millimeters being the standard. Immersion Media: The main purpose of using different types of immersion media is to minimize the refractive index between the objective and the sample. It is crucial to use the correct media, such as water, oil, or air/dry, as specified by the objective. Working Distance: The distance between the front end of the microscope objective and the surface of the specimen at which the sharpest focus is achieved. Proper positioning is important to obtain a good image at the specified magnification. Parfocal Length: The distance from the shoulder of the objective to the sample plane.  Working Wavelength(s): Objectives are corrected for specific wavelengths, with shorter wavelengths yielding higher resolution. RELATED CONTENT:

Read more
Understanding Field of View (FOV) and Angular Field of View (AFOV) in Camera Lenses

Key Takeaways Field of View (FOV) in a camera lens, influenced by focal length and sensor size, captures the scene. Angular Field of View (AFOV), measured in degrees or length, is determined through optical tests. Shorter focal lengths intensify light convergence, affecting Angular FOV. Exploring the Field of View (FOV) in Camera Lenses The camera lens captures the extent of the observable area in a single shot, known as the Field of View (FOV). This encompasses what one can see through the eyes or an optical device. In photography, the FOV determines “what we are seeing in our image” and “how much of the scene we are seeing.” As light passes through the camera lens, it focuses on the subject being imaged by converging the light. Shorter focal lengths intensify the convergence of light to focus on the subject being imaged. Focal Length & Angle of View Guide Focal Lengths and Field of View (FOV) Dynamics Conversely, shorter focal lengths focus the image by converging the light more intensely. The determination of the focal length distance depends on how strongly the lens converges the light to focus the subject being imaged. This, in turn, affects the angle from the horizontal of the light captured by the lens. Referred to as the angular field of view (AFOV), it is necessary for determining the overall FOV. The FOV is expressed in either angular or size terms, with the former indicating the full angle in degrees and the latter denoting the length in millimeters or meters. Influences on Field of View (FOV) The lens focal length and sensor size influence the FOV, necessitating a wider FOV for a larger sensor if the lens focal length remains fixed. Typically measured horizontally due to the rectangular shape of sensors, FOV is usually expressed in millimeters. Optical tests commonly determine the FOV of UV, visible, and infrared cameras. These tests involve focusing light from a black body (an object that absorbs all light that falls on it) onto a test target at the focal place. A set of mirrors creates a virtual image at an infinitely far distance during the test. Camera FOV (or Camera Coverage) Field of View Formula Note: f is the lens focal length. Camera FOV vs. Lens FOV The image below shows the difference between the camera FOV and lens FOV. Camera FOV vs. Lens FOV Note: the maximum image (circle) diameter of the lens should be equal to or larger than the Sensor diagonal size. RELATED CONTENT

Read more
Optical Filters for AR/MR/VR – Part 5

Key Takeaways Avantier specializes in advanced optical filters for AR/VR/MR applications, offering anti-reflective coatings to reduce glare, color filters for vibrant visuals, polarizing filters to enhance contrast, and neutral density optical filters. Their high-quality neutral density filters optimize light entry, preventing eye strain. Optical Filters for AR/VR/MR Optical Filters are used in AR/VR/MR (Augmented Reality, Virtual Reality, and Mixed Reality) to enhance the visual experience and make it more realistic. Here are a few examples of how filters are used in these fields: Anti-reflective coatings AR/VR/MR devices often have multiple lenses and screens, which can cause reflections and glare that can distract from the virtual experience. Anti-reflective coatings on these surfaces can help to reduce these reflections and improve the clarity of the images. What Aventier is using for coating can mainly be divided into two categories: physical vapor deposition (PVD) and chemical vapor deposition (CVD). PVD is a family of techniques that involve the deposition of a thin film of material onto a substrate by physical means, such as thermal evaporation, electron beam evaporation, etc. CVD is a technique that involves the deposition of a thin film of material onto a substrate by chemical means, such as plasma-enhanced CVD, low-pressure CVD, and etc. Color Optical Filters Color filters can be used in AR/VR/MR to enhance the colors of the virtual environment and make them more vivid. For example, a red filter can be used to enhance the color red in a virtual scene. Avantier colored glass filters are highly quality absorption filters made of colored glass, they allow certain wavelengths of light to pass unimpeded, while blocking other wavelength ranges to a designated extent. Rather than using thin film coatings to achieve filtering effects, these filters rely on the absorption and transmission properties of the color glass. Precision can be achieved through careful control of the thickness of the material as well as of the concentration of color used. Colored glass filters are often categorized as longpass, shortpass, or bandpass. Polarizing Optical filters Polarizing filters can be used to reduce glare and improve the contrast in the virtual environment. This can be particularly useful in outdoor settings or bright environments where glare can be a problem. At Avantier, we also specialize in polarizing coating, which can be formed of a very thin film of a birefringent material, or alternately by means of interference effects in a multi-layer dielectric coating. If desired, polarizers can be designed to work with an incidence angle of 45 degrees, leading to a beam reflected at a 90 degree angle. Under certain circumstances, a polarizing coating on a lens or optical window can be used to replace polarizing prisms in an optical assembly. Neutral Density Optical Filters Neutral density filters can be used to reduce the amount of light entering the AR/VR/MR device. This can help to prevent eye strain and improve the overall comfort of the user. At Avantier, we produce high quality neutral density for visible light as well as for ultraviolet and infrared applications. Our neutral density filter kit provides a set of filters with varying optical densities that can be used separately or in stacked configurations. Stepped optical filters, also known as stepped neutral density filters, are another option where imaging with a wide range of light transmission is required. They are designed to provide a discrete range of optical densities on a single filter. These are just a few examples of how filters are used in AR/VR/MR. There are many other types of filters and applications in these fields, depending on the specific device and the requirements of the user. Please contact us if you’d like to schedule a consultation or request for quote on your next project. RELATED CONTENT:

Read more
Innovative AR/MR/VR Filter Applications – Part 3

Holographic filters in AR/MR/VR enhance realism by manipulating light, addressing optical challenges, and improving image quality. Notable applications include expanding the field of view and reducing device components, exemplified by Microsoft HoloLens 2. This article explores unique applications and offers consultations for holographic filter projects in AR/MR/VR.

Read more