Ruggedized Imaging Lenses
Ruggedized Imaging Lenses, Imaging Lenses

Key Takeaways Ruggedized imaging lenses are designed for harsh environments and are used in industrial, surveillance, military, and machine vision applications. Key considerations include environmental requirements (IP rating, temperature range, vibration, and shock resistance), optical specifications (focal length, aperture, coatings, and performance), and lens housing materials. Fixed magnification lenses, such as telecentric lenses and microscope objectives, offer high precision, while variable magnification lenses, like fixed focal length and zoom lenses, provide flexibility. Avantier’s ruggedized lenses are reliable, durable, and suitable for demanding applications. Ruggedized Imaging Lenses Ruggedized imaging lenses are specialized lenses designed with ruggedized construction. Therefore, imaging lenses represent a complex and nuanced element within imaging systems. These lenses are commonly used in demanding industrial, surveillance, security, military, and machine vision applications where standard lenses might fail due to exposure to harsh environments such as dust, high humidity, extreme temperatures, vibration, and mechanical shock. Microscope Objective Lens Telecentirc Lens Key considerations when designing ruggedized imaging lenses Environmental Requirements: IP Rating: Ensure the lens has a sufficient IP rating to protect against dust and moisture. Temperature Range: Ensure the lens can operate within the required temperature range. Vibration and shock: Ensure the lens can survive the vibration and shock without damage or affecting lens quality Optical Specifications: Focal Length: Ensure the lens meets focal length spec. Aperture: Fixed apertures are simpler and more robust. Thus, they are often preferred. Coatings: Anti-reflective, scratch-resistant, and hydrophobic coatings are beneficial for maintaining optical clarity and durability. Performance: ensure the as-built lens meets the resolution requirements Lens Housing: Housing Material: Metal housings are used for better durability. Aluminum housing is cheaper and less weight. Copper housing is non-magnetic.   Lens mount: ensure the lens meets the mechanical interface requirements Design Constraints  Budget Constraints: Consider the total budget and find the cost-effective solution for lens design and manufacturing. Mechanical Constraints: Consider the dimension requirements (e.g. total length, outer diameter), total mass, flange focal distance, etc.  Avantier offers a wide range of ruggedized lenses that are both reliable and budget-friendly, making them suitable for use in  industrial, security, and other demanding applications. Moreover, these lenses feature robust housings, fixed apertures, and anti-reflective coatings.  Advantages of using ruggedized imaging lenses Reliability: The moving parts are eliminated, and fewer moving parts mean less risk of mechanical failure. Durability: Enhanced resistance to environmental factors and physical stress. Consistency: Fixed aperture ensures stable imaging performance (resolution and depth of field), crucial for automated systems and long-term deployments. Types of Fixed Magnification Lenses Telecentric Lenses: Telecentric lenses are crucial for high-precision measurements within imaging systems. These lenses are specialized and come with advanced optical capabilities, making them ideal for applications requiring accuracy. Selecting a telecentric lens is often perceived as more challenging than choosing a fixed focal length lens. Learn more about Telecentric Lenses. Microscope Objectives: Microscope objectives are designed for imaging very small objects, often at magnifications exceeding 1X. These fixed magnification optics are optimized to function effectively at a specific Working Distance (WD), which is usually smaller compared to other imaging lenses. Learn more about Microscope Objective Lenses. Schematic Diagram of Microscope Objective Lens Types of Variable Magnification Lenses Fixed Focal Length Lenses: Fixed focal length lenses, also known as prime lenses, offer a specific magnification level and field of view without the ability to zoom. They are prized for their optical purity, often having fewer elements than zoom lenses, resulting in sharper, less distorted images. These lenses are ideal for situations where a high magnification or field of view is needed, such as in photography, videography, and various imaging applications where consistency and optical performance are paramount. Learn more about Fixed Focal Length Lenses. Zoom lenses: Fixed focal length lenses maintain a constant angle of view (AFOV), while zoom lenses can vary their focal length and, consequently, their AFOV. Zoom lenses offer unparalleled flexibility in applications where constant adjustments are needed, although they may not always provide the highest resolution. However, if the field of view (FOV) doesn’t need frequent adjustments during imaging, a fixed focal length lens is often the better option. In cases where changing FOV is necessary, stepper motors are employed to swiftly and precisely adjust the focal length. Learn more about Zoom lenses. Lens Layout The Importance of Ruggedized Imaging Lenses In conclusion, ruggedized imaging lenses are indispensable components in a wide array of industries and applications, providing unparalleled reliability, durability, and consistency in challenging environments. Avantier, with its wide range of ruggedized lenses that feature robust construction, fixed apertures, and advanced coatings, offers a cost-effective and dependable solution for demanding imaging needs. Whether it’s high-precision measurements with telecentric lenses, imaging small objects with microscope objectives, or the flexibility of zoom lenses, Avantier provides a comprehensive selection to meet diverse imaging requirements. By prioritizing key considerations such as environmental resilience, optical performance, and design constraints, Avantier ensures that ruggedized lenses deliver exceptional results, making us a trusted choice for industrial, security, and other critical imaging applications. Related Content

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Ultra Wide Angle Lens Case Study
Ultra Wide Angle Lens Case Study

Key Takeaways: An Ultra Wide Angle lens, with field views up to 160°, is crucial for capturing expansive scenes and intricate details. Their complex design includes negative front groups and positive back groups for deflection and correction. Aspherical lenses improve image quality and compactness, while digital correction addresses distortions. Wide-angle lenses are essential in photography, security surveillance, automotive systems, and aerial imaging. Wide Angle Lens Overview A wide-angle lens, with its short focal length and broad viewing angle, captures expansive scenes, making it ideal for landscapes, buildings, and large outdoor vistas. It emphasizes the foreground while encompassing a wide background, creating unique visual effects. In addition, widely used in photography, wide-angle lenses are also prevalent in security surveillance, automotive systems, and aerial photography, enhancing real-time coverage, safety, and convenience. Key specifications include Field of View: Ranges from 80° to 120° for wide-angle lenses, over 120° for super-wide, and near or above 180° for fisheye lenses. Focal Length: Less than 38mm in traditional photography, and typically under 10mm in security applications. Wavelength: Covers visible wavelengths, with short-wave infrared for poor lighting conditions and night imaging. Chief Ray Angle: The alignment with the detector’s angle is crucial to maintain image quality and illumination. Distortion: Wide-angle lenses exhibit “Pincushion” distortion, often corrected digitally, enabling the broad application of ultra-wide and fisheye lenses. Design of Ultra Wide Angle Lens EFFL 2.5mm F number 3 Wavelength visible light Image height 7.2mm Vertical FOV 120° Diagonal FOV 160° F-theta distortion <5% This lens is designed to have a field of view of 160°, which is an ultra-wide-angle lens. Moreover, wide-angle lenses are usually composed of a negative front group and a positive back group of lenses, with the structure being relatively complex. In order to achieve their purpose, wide-angle lenses need at least one or several negative lenses as the front group to achieve the deflection of light in the field of view. Additionally, in general, the complexity of the front group is determined by the size of the field of view of the lens. The diaphragm is usually placed in the middle of the rear group. In most cases, double-bonded lenses for chromatic aberration correction are set in the latter group. MTF&Spot  In order to prevent the occurrence of purple edges during imaging, the lens coverage band is 435nm-656nm. Considering the tolerance of component processing and assembly, the MTF can reach >15%@250lp/mm, which can meet the sensor use of 2um pixels. Distortion The object image relation is image height=f ‘θ, and the F-theta distortion is less than 5%. A total of 10 pieces of glass are used in the design, including 8 pieces of spherical lens and 2 pieces of aspherical lens. The lens image quality is good. The use of aspherical surfaces can improve the image quality, simplify the structure, and help to compress the overall size. The overall size of this lens is small, with a length of 28mm, which is conducive to integration in actual use. Versatility of Ultra Wide Angle Lenses In conclusion, wide-angle lenses, with their short focal lengths and expansive fields of view, are indispensable tools in both traditional and modern imaging applications. They excel in capturing wide landscapes, intricate architectural details, and large vistas, making them essential for photographers. Furthermore, beyond photography, their utility extends to security surveillance, automotive systems, and aerial photography, where they enhance coverage, safety, and convenience. Moreover, the sophisticated design of wide-angle lenses, incorporating multiple glass elements and aspherical surfaces, ensures high image quality and compact form factors. The integration of advanced features like short-wave infrared compatibility and digital distortion correction further broadens their applicability. As demonstrated, by lenses with up to 160° field of view and meticulous design considerations to optimize image quality and minimize distortions, wide-angle lenses continue to evolve, meeting the diverse needs of various imaging disciplines.  At Avantier we can produce custom wide angle lenses in many configurations, including wide angle low distortion lenses with built-in correction. Contact us today to set up your initial consultation or to discuss your next project. Related Content

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